AUTO COATER

Auto-Coater

IPEC Engineering is a leading Manufacturer and Exporter of Auto Coater Machine in Gujarat, India. We offer Fully Automatic Coater machine, which is a new technological product.  It is mainly used in pharmaceutical and food industries. Auto Coater features mechatronics and it perfectly matches to the requirement of cGMP.

Our Auto coater is a compact and solid machine built on a strong CI frame. The Auto Coater is equipped with high grade hardened grounded gears for its smooth operation for years. This machine is used to do full and spot UV varnish on thick and thin paper at the speed of 6000 sheets per hour. Conventional varnish or water based varnish can also be done with the help of this machine.

IPEC AUTO COATER is highly efficient, energy saving, safe and clean equipment for film coating of tablets, pills and candies with organic film, sugar film etc.

 

HOW DOES AN IPEC AUTO COATER WORKS

The tablet to be coated makes a continuous orbital motion in the closed rotating drum under the action of a streamline of Baffles. During the motion coating medium automatically sprays according to the technological process and rational technological parameters. At the same time, hot filtered air is supplied under a negative pressure. The hot air penetrates through the tablets’ core layers and is discharged from the bottom of the layers so that the coating medium sprayed on the surface of the tablet cores will dry rapidly and evenly. Thus forming a solid and smooth surface film on the tablet. The whole process is finished under the control of PLC.

IPEC AUTO COATER FEATURES

  • Automated process technique for coating
  • Conforms to cGMP norms
  • All the product contact parts are made from stainless steel corresponding to AISI 316
  • Non-contact parts and outer surfaces made from stainless steel corresponding to AISI 304
  • Flexible batch operations
  • Perforated pan with a closed air inlet and the exhaust plenum
  • Product protective handling to prevent chipping of tablets
  • All doors, safety guards and covers are provided with a suitable food grade seals
  • Complete separation of production and technical area
  • Complete automatic advanced PLC Controls with MMI touchscreen
  • Extremely user-friendly software and operation through PLC
  • Excellent mixing and tumbling by a special design of baffles
  • Outlet exhaust blower with wet scrubber for treatment of exhaust air for pollution free
  • Double scan inside SS 304 and outside powder coated Inlet AHU (air handler unit) with a pre-filter, final filter, HEPA filter and heat exchanger
  • Peristaltic pumps have a variable drive so as to give controls dosage of the spray guns
  • A.C. frequency drive/ variable drive for PAN speed
  • Solution holding tank with a pneumatic stirrer for thorough mixing of solvent
  • Advanced CIP system for washing
  • Explosion proof motor
  • Option for a dehumidifying fire in inlet air handler